{"id":10364,"date":"2025-02-12T12:49:42","date_gmt":"2025-02-12T12:49:42","guid":{"rendered":"https:\/\/www.khoch3.de\/cae-and-fem\/"},"modified":"2025-12-04T10:45:36","modified_gmt":"2025-12-04T10:45:36","slug":"cae-and-fem","status":"publish","type":"page","link":"https:\/\/www.khoch3.de\/en\/cae-and-fem\/","title":{"rendered":"CAE and FEM"},"content":{"rendered":"\t\t
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CAE and FEM<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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CAE and FEM: Simulative Validation and Method Projects<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Our CAE and FEM expertise covers the simulation of various crash scenarios \u2014 from high-speed and low-speed crashes to pedestrian protection \u2014 the calculation of advanced materials and components, and methodological projects for HV safety and H-point analyses.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Crash Simulations<\/a><\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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High-Speed-Crash-Simulations <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Our specialized simulations focus on analyzing the structural integrity of vehicles in high-speed crashes, including detailed investigations of the front, side, rear, and roof areas. We use our results to identify potential weak points and optimize vehicle safety to ensure maximum performance under extreme crash conditions. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Low-Speed-Crash-Simulations <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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We evaluate the structural resilience of vehicles at low impact speeds and analyze the force cascade using R-Car and fully automated evaluations. Tests such as wall impact, pendulum, and pendulum US enable targeted optimization of protection systems and ensure compliance with relevant standards. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Pedestrian Protection Analyses <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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We use precise collision tests and realistic accident scenarios to analyze how vehicle structures react to pedestrian impacts. Modern testing systems, various impactors, and sensor technology optimize active and passive safety systems. We minimize the risk of injury and meet the highest safety requirements by using CFRP components such as hoods and taking into account legal requirements and NCAP standards. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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HV-Safety<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Structural Analysis of HV Components <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Simulation and validation of load-bearing battery containers under extreme mechanical conditions. Crash tests according to GB38031-2020 and structural mechanical tests for stiffness, deformation, and load capacity. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Cell Technology-Analysis <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Examination of battery cells, modules, and 12V batteries. Evaluation of cell stiffness, thermal load capacity, and short circuit detection. Analysis of CFRP structures for high-voltage applications. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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E-Motor Protection <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Mechanical testing of bearings, shafts, and housings for static and dynamic loads. Optimization of rotor design for buckling loads and CFRP bandages. Ensuring operational stability. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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EMC and Inverter Safety <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Validation of the electromagnetic compatibility of HV components. Protection of pulse inverters and circuit boards against operating loads for trouble-free operation. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Advanced Materials <\/a><\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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We develop precise material models for special materials such as plastics, composites, and CFRP (carbon fiber reinforced plastic) in order to accurately and realistically predict their behavior under different load cases.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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We perform an individual load case analysis for each special material in order to develop specific material models that accurately reflect the actual operating conditions and load requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Realistic Material Tests <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Through comprehensive material testing, we generate empirical data that enables precise calibration of material models and ensures their accuracy in simulations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Clear Modeling Guidelines <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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We create clear modeling guidelines to ensure that material models are correctly integrated into FEM simulations and deliver reliable, accurate results.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Component Calculation<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Simulative analysis of the stiffness and strength of individual components or complete assemblies \u2013 applicable in all mechanical fields such as automotive engineering, aerospace, mechanical engineering, or construction.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t

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Performing static and dynamic FEM calculations to assess structural behavior under various load cases \u2013 as a basis for reliable design decisions.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t

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Reduction of physical prototype testing through early validation using virtual verification. Sensitivity analyses on materials, geometric changes, bolt preloads, and design adjustments provide valuable insights in early development phases.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/i><\/span>\n\t\t\t\t\t\t\t\t<\/i><\/span>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t\t\tNumerical Optimization<\/a>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t

Topology, shape, and sizing optimization with a focus on increasing efficiency, lightweight construction, and material savings. Through the targeted use of advanced simulation methods, we enable structurally sound component design early on in the development phase\u2014faster, more precisely, and more economically than conventional approaches.<\/p>\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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FEM Analyses of Strength and Stiffness <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Simulative analysis of the stiffness and strength of individual components or complete assemblies \u2013 applicable in all mechanical fields such as automotive engineering, aerospace, mechanical engineering, or construction.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Static and Dynamic Analyses <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Performing static and dynamic FEM calculations to assess structural behavior under various load cases \u2013 as a basis for reliable design decisions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Protection through Virtual Verification <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Reduction of physical prototype testing through early validation using virtual verification. Sensitivity analyses on materials, geometric changes, bolt preloads, and design adjustments provide valuable insights in early development phases.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Numerical Optimization <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Topology, shape, and sizing optimization with a focus on increasing efficiency, lightweight construction, and material savings. Through the targeted use of advanced simulation methods, we enable structurally sound component design early on in the development phase \u2014 faster, more precisely, and more economically than conventional approaches.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Back View of Industrial Engineer Working on Desktop Computer in Bright Office. Screens Show IDE \/ CAD Software, Implementation of Machine Learning, Neural Networking and Cloud Computing<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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H-Point-Method<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The H-point method precisely determines the reference point of the hip joint and ensures an ergonomically ideal sitting position. This improves driving comfort, reduces stress, and contributes to the safety of drivers and passengers.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Standard-Compliant Seat Design <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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Our H-point analyses are based on international SAE guidelines. This enables us to ensure optimal positioning of the seats in relation to control elements, safety requirements, and vehicle design.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Efficient Seat Simulation <\/div><\/span>\n\t\t\t\t\t\t\t\n\t\t\t<\/i><\/span>\n\t\t\t<\/i><\/span>\n\t\t<\/span>\n\n\t\t\t\t\t\t<\/summary>\n\t\t\t\t
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We use modern simulation processes and H-point mannequins (HPM) to analyze the H-point and torso angle with precision. The use of LS-DYNA makes it possible to evaluate various seat components at an early stage and shorten development times.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t\t

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Through digital analysis of seat geometry, we minimize the use of physical prototypes. This enables more precise adjustment of the seat components to specific requirements and improves the quality of the end products.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/details>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Optimization and support for your CAE and FEM analyses \u2013 We deliver precise calculations and simulations for reliable results in your projects.<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Contact us <\/a>now and discover how we can advance your CAE and FEM analyses with innovative solutions!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tContact us<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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CAE and FEM CAE and FEM: Simulative Validation and Method Projects Our CAE and FEM expertise covers the simulation of various crash scenarios \u2014 from high-speed and low-speed crashes to pedestrian protection \u2014 the calculation of advanced materials and components, and methodological projects for HV safety and H-point analyses. Crash Simulations High-Speed-Crash-Simulations Our specialized simulations […]<\/p>\n","protected":false},"author":3,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"class_list":["post-10364","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nCAE and FEM | Kube GmbH Ingenieurb\u00fcro<\/title>\n<meta name=\"description\" content=\"Our CAE and FEM expertise includes simulations of crash scenarios, special materials and components, as well as HV safety and H-point analyses.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.khoch3.de\/en\/cae-and-fem\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CAE and FEM | Kube 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